I PURPOSE
The purpose of this document is to provide guidance for supervisory oversight
of the in-plant Sanitation Standard Operating Procedures (SSOP) discussed
in FSIS Directive 11,100.3. Guidance will focus on sections V. and VI. of
the directive which pertain to initial evaluation (meeting regulatory requirements
for a written SSOP on January 27, 1997) and documentation and enforcement
procedures if requirements are not met. Discussion on section V. provides
additional information for consideration when performing the evaluation
task. Counsel on section VI. identifies procedures for Area Supervisors/District
Managers, Import District Managers and Circuit Supervisors, Multi-IPPS,
and IFOs to enact when a IIC or import inspector initiates a suspension
action. Procedures discussed for the supervisory oversight of the initial
evaluation, documentation, and enforcement of SSOPs are also applicable
for oversight of regulatory requirements 304.3(a) and 281.22(a) and revision
of the SSOP. A separate guide will be issued on the supervision of the SSOP
verification process described under section VII of FSIS Directive 11,100.3.
II BACKGROUND
The "Changing Role of Supervisors" segment of the Pre-HACCP/Culture
Change Supervisory Training Program presented the concept that supervisors
should work "on" the system instead of work "in" the
system. Additionally, it stated that supervisors should approach their jobs
in a "pro-active" rather than a "re-active" way. These
two notions are very different from how frontline supervisors have approached
the technical and professional oversight of employee's work in the past.
This guide describes how supervisors will work "on" the system
in a "pro-active" way utilizing four of the primary roles from
the Supervisory Blueprint; (1) Leader, (2) Evaluator/Decision-maker, (3)
Communicatior, and (4) Program Advocate in implementing and maintaining
supervision of employees carrying out the SSOP EVALUATION PROCESS.
Implementation of the SSOP on January 27, 1997, will provide import field
supervisors, multi-IPPS supervisors, circuit supervisors, area supervisors,
and soon to be District Managers and Assistants, with an immediate opportunity
to apply these primary roles.
III APPLICATION
A. Initial Evaluation
The important role of supervisors in the SSOP evaluation process actually
begins prior to January 27, 1997. Communication with Inspectors-In-Charge,
as well as industry officials, on the awareness, meaning and application
of the five SSOP requirements is integral to having a full understanding
of the requirements. Supervisors should open dialogue and answer any questions
inspection personnel and plant management officials may have on the SSOP
requirements upon completion of the employee and supervisory Pre-HACCP/Culture
Change Training Programs. Please do not interpret this guidance document
as instruction to enter into pre-approval of a plant's SSOP Plan; instead,
this guidance is to ensure that inspection personnel and plant management
officials comprehend the five SSOP requirements and the consequences associated
with not complying with them.
The following information is provided to help supervisors effectively
communicate the five SSOP requirements and serve as a program advocate for
these requirements.
1. The first requirement is to determine if the plant has a written plan
describing daily procedures the establishment will conduct before and during
operations and the frequency at which they will be conducted to prevent
direct contamination or adulteration of product(s).
Specificity and detail on how the plant wants to accomplish this component
is up to the plant. The emphasis of this requirement is the prevention of
direct contamination or adulteration of product. Plants should be developing
procedures which they can realistically carry out given their size, management
and empowerment philosophy, and nature of operations. The goal is to prevent
direct product contamination and hav procedures to immediately react to
occurrences of direct product contamination. Inspection personnel should
not expect perfection or that everything will go right 100% of the time.
FSIS expects plants to monitor their preventive procedures and act if direct
product contamination occurs. FSIS will decide on the effectiveness of a
plant's ability to prevent and react to direct product contamination during
the verification process NOT the evaluation process.
SSOPs that are received in a foreign language will need to be translated
before any determination as to compliance with the five requirements is
made. In such cases, the IIC can allow the plant to operate until such time
as a translated copy of the plan is presented for review. The deadline for
receipt of a translated copy into English should be agreed upon between
the IIC and plant. The IIC should contact their supervisor for actions to
take if the agreed upon deadline is not met. IICs will perform process verification
of the SSOP during this time period.
2. The second requirement is that the plan is signed and dated by an official
with overall on-site authority or a higher level official of the establishment.
The plan must be signed upon initiation and when modified.
Plants have flexibility in determining who the signature individual will
be as long as they meet the requirement that it is signed and dated by an
official with overall on-site authority or a higher level official of the
establishment. There is no requirement that this person be listed on the
Grant of Inspection, PBIS plant profile, or plant blueprints. There is no
requirement that the plant provide proof that this person has overall authority
or an explanation required if this person maintains a corporate position.
The verification process will be used to determine if the person designated
as the responsible officials does in fact have the stated authority.
Plant management that inadvertently forgets to sign the SSOP as required
by the regulation 416.12(b), and can correct this problem by signing the
SSOP, should be afforded the opportunity to sign without initiation of a
suspension action.
3. The third requirement is that the SSOP Plan identify pre-operational
sanitation procedures and distinguish them from sanitation activities to
be carried out during operations. These pre-operational procedures at a
minimum must address the cleaning of food contact surfaces of facilities,
equipment, and utensils.
This requirement may raise many questions by industry as to how specific
in detail they are to get. Plants may, but are not required to, go into
great detail in listing each specific piece of equipment for cleaning and
monitoring in the written SSOP. An inadvertent omission of equipment or
small utensil is not a reason for finding that the SSOP does not meet the
requirements or suspending operations. The IIC should notify the plant of
any perceived minor omissions and request they revise the SSOP.
In addition, there is no requirement for plants to describe in detail the
mixing of chemical cleaners or applying sanitizers in their plan. Plants
are expected to utilize chemicals under the conditions of use listed in
the Proprietary Substances and Nonfood Compound publication. Their
acceptance will continue to be verified under Inspection System Guide task
codes 05A031 and 05A032 and not part of an inspector evaluation of the SSOP
Plan.
Methods used by a plant to monitor and maintain pre-operational sanitation
procedures, and the frequency for doing so, may be met under this requirement
or under requirement one. Effectiveness of pre-operational sanitation procedures
will by determined through the verification process NOT the evaluation process.
4. The fourth requirement is that the written SSOP identify the individuals
who are responsible for implementing and maintaining daily sanitation activities.
Plants may identify these individual(s) by name or job title. There is no
requirement that these individuals or positions have separate lines of authority
from the production process. Production employees, lead line personnel,
department forepersons, etc., may be identified to meet this requirement.
Identification of these employees or positions will most likely occur in
small plant operations.
Additionally, while the employee identified as responsible for implementation
and maintenance of procedures in the SSOP may be the employee who actually
performs such activities, he or she instead may be the employee in charge
of ensuring that the sanitation procedures are carried out. All that is
required is that the SSOP identify the employee(s) responsible for implementation
and maintenance of the procedures in the SSOP. The establishment does not
need to identify the employee(s) who actually perform sanitation procedures.
Also, and establishment's SSOP may have more than one employee responsible
for implementation and maintenance of sanitation procedures. Effectiveness
of responsible employees in implementing and maintaining daily sanitation
activities will be determined through the verification process NOT through
the evaluation function.
5. The fifth and last requirement is that establishments maintain daily
records that demonstrate they are carrying out the sanitation procedures
outlined in their SSOP plan, including the corrective actions taken. Plant
management has flexibility in designing such records. There is no set format
required, only that a record is maintained. Records may be maintained on
a computer in lieu of hard copy as long as they are accessible to inspection
personnel.
Section 416.16 of the regulations requires plants to maintain daily records
sufficient to document the implementation and monitoring of the SSOP and
any corrective action taken. It does not specifically state the record must
be part of the written SSOP. Therefore, if a record is not identified in
the written SSOP, but the plant has posted or identified a SSOP record to
the IIC, then this requirement has been met. Record retention periods are
also defined in the regulations and thus are not required to be included
in the written SSOP Plan.
Another crucial point needs to be communicated to the IICs when performing
the evaluation task. IICs shall not determine that a plant has failed to
comply if all the requirements of section 416 of the regulation have been
included in the written SSOP but the IIC questions the validity or usefulness
of identified procedures, monitoring activity, or implementation ability.
Effectiveness of the SSOP in the prevention and/or correction of direct
product contamination will be determined through verification inspection
methodology.
In addition, IICs should contact you the supervisor if they have any questions
as to whether the five requirements of the SSOP have not been met or if
they need any additional information before determining that the plant has
not complied and implemented a suspension action. This approach is consistent
with the Pre-HACCP/Culture Change Training Program. IICs are empowered and
responsible for evaluating the adequacy of a plant's SSOP Plan and for taking
appropriate enforcement action. As a leader, frontline supervisors are expected
to assess the apropriateness of an employee's actions utilizing some or
all of the sanitational leadership styles--direct, coach, support, and delegate
- presented in the Managing the Journey segment of the Pre-HACCP/Culture
Change Supervisory Training Program.
D. Documentation
When the IIC decides that a plant's SSOP Plan is not in compliance with
the regulation, he/she must clearly identify the reason(s) for such action
on the Process Deficiency Record (PDR), FSIS form 8820-1. Failure of the
plant to supply a written plan or address one or more of the five requirements
must be specifically identified on the PDR. The documentation on the PDR
will provide the basis for informing the area/district office or Import
District Manager of a plant's failure to meet a condition of inspection
resulting in a suspension action.
E. Enforcement Perspective
1. General
Enforcement actions identified in FSIS Directive 11,100.3, section VI.,
for failure to comply with the five components required under section 416
of the regulations take effect on January 27, 1997. Operating within the
leader and evaluator/decision-maker roles, supervisors will be required
to assess inspection personnel enforcement actions, provide counsel to employees
on enforcement strategies, and implement the following enforcement proceedings.
2. Field Supervisors Role by Organizational Level
a. Area Supervisor/District Manager and Import District Manager
This level of management is to discern from the IIC's report and documentation
of a suspension action that requirements in 416.12 and/or 416.16 of the
regulations have not been met and plant's management's intent to take appropriate
corrective action.
Plants that fail to comply with all five requirements of section 416 of
the regulations and refuse to take immediate corrective action demonstrate
an unwillingness and/or inablility to comply with the regulatory requirements.
In such cases, the Area Supervisor/District Manager or Import District Manager
will sustain the suspension action and follow the procedures contained in
FSIS Directive 11,100.3, VI, C and D.
Where plant management proposes to implement appropriate corrective action,
the Area Supervisor/District Manager or Import Manager will direct the circuit
supervisor, multi IPPS supervisor, or import field office supervisor to
meet in person or telephonically, whichever is most expeditious, with plant
management.
b. Circuit Supervisor, Multi-IPPS, and IFO Supervisor
This level of management will take the following actions when directed to
meet with plant management by the Area Supervisor/District Manager or Import
District Manager:
(1) Assess the plant's proposed corrective action to comply with the requirements
of section 416 of the regulations. If acceptable, require plant management
to identify a time frame for compliance. The Circuit Supervisor, Multi IPPS
or IFO Import Supervisor may request compliance personnel assistance to
assess corrective actions if they so desire.
(2) Consult with the IIC/import inspector to determine there is no evidence
of insanitary conditions which could lead to direct contamination or adulteration
of product.
(3) Allow the establishment to operate under the following conditions (a)
plant management identifies acceptable corrective actions that will be enacted
within a specified time frame; and (b) the IIC reports no circumstances
are present which could lead to direct contamination or adulteration of
product. Document your decisions and notify the Area Supervisor/District
Manager or Import District manager of this action. Provide copies of the
documentation to the Area Supervisor/District Manager or Import District
Manager and IIC/import inspector.
c. Area Supervisor/District Manager and Import District Manager
The Area Supervisor/District Manager or Import District Manager, after consultation
with the Evaluation and Enforcement Division, District Enforcement Operations,
shall notify the plant in writing, as promptly as circumstances permit,
the disposition of enforcement actions -- including the reason for the suspension
action; the obeyance actions taken as a result of the plant's corrective
actions; and FSIS's intent to reinstate the suspension action if the establishment
does not comply within the time frame specified in their identified corrective
action. Provide a copy of this notification to the cicuit supervisor/IFO
Import Supervisor, multi-IPPS if appropriate, and IIC/import inspector.
d. IIC/import inspector
The IIIC/import inspector shall notify his/her supervisor if corrective
actions are not completed within the specified time frames.
3. Final Determination
a. The circuit supervisor, multi-IPPS supervisors, and IFO import supervisor
will consult with the area supervisor/district manager or import district
supervisor will consult with their area supervisor/district manager or import
district manager when the IIC/import inspector advises them that a plant
has not completed the specified corrective actions within the identified
time frames.
b. The Area Supervisor/District Manager or Import District Manager and comliance
officials shall determine the appropriate enforcement action and send a
letter to the plant management officials accordingly. A copy of this letter
will be provided to all supervisors and the IIC/import inspector.
4. Suspension Action
If suspension actions are initiated under FSIS Directive 11,100.3, section
VI. for failure to comply with the regulations, the IIC should allow the
shipment of products which have been inspected and passed products produced
prior to January 27, 1997.